Tailor-made packaging solutions for transporting batteries
As a leading provider of innovative packaging solutions for the logistics industry, Wi-Sales GmbH presents the latest developments in battery containers for the year 2024.
Our expertise in the development of customized packaging solutions enables us to present the best options for the safe storage and transport of Class 9 batteries, packaging groups I, II and III.
Main points
- Safety standards: Compliance with the highest safety requirements for Class 9 hazardous goods.
- Material innovation: use of advanced, lightweight and robust materials.
- Adaptability: Tailor-made solutions for different battery sizes and types.
- Sustainability: focus on recyclable and environmentally friendly materials.
Innovative solutions for complex challenges
The storage and transportation of batteries, especially class 9 dangerous goods, present companies with unique challenges.
As experts in battery containers and e-mobility, we specialize in overcoming these challenges with innovative and safe solutions.
Our latest generation of battery containers is characterized by:
- Highest safety standards: Developed in accordance with the strictest international guidelines for the transportation of dangerous goods.
- Intelligent design: Optimized ventilation and temperature control to prevent overheating.
- Robust construction: Resistant to shocks and extreme environmental conditions.
- Flexible adaptation: Tailor-made solutions for different battery sizes and types.
Packaging groups I, II and III: Customized safety
Packing groups are an essential part of the international system for the transportation of dangerous goods.
They are used to classify the hazardousness of substances and define the corresponding packaging requirements.
The classification into packing groups I, II and III is based on the hazard potential of the transported substances:
Packaging group I (High hazard):
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- This group includes substances with the highest hazard potential.
- These include, for example, highly reactive chemicals, very toxic substances or highly explosive materials.
- The strictest packaging regulations apply to this group.
- Packaging must be extremely robust and resistant in order to remain safe even under extreme conditions.
Packaging group II (medium hazard):
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- This group includes substances with a medium hazard potential.
- Typical examples are less reactive chemicals, moderately toxic substances or flammable liquids.
- The packaging requirements are strict, but somewhat less restrictive than for Group I.
- Packaging must be robust and reliable in order to withstand normal transportation conditions.
Packaging group III (Low hazard):
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- This group contains substances with the lowest hazard potential among the goods classified as dangerous.
- These may include highly flammable solids, slightly corrosive substances or mild irritants.
- The packaging requirements are less strict than for the other groups, but must still meet specific safety standards.
- Packaging must be sufficiently robust to withstand normal transportation conditions without damage.
Important aspects when classifying and handling packaging groups:
- Assignment to a packaging group is based on scientific tests and international guidelines.
- The packaging group determines not only the type of packaging, but also the maximum quantity that may be transported per packaging.
- Each packaging group has specific labeling and documentation requirements.
- Compliance with the correct packaging group is crucial for safety during transportation and storage.
- Incorrect allocation or non-compliance with packaging regulations can lead to serious accidents and legal consequences.
In the context of batteries and accumulators:
- Most lithium-ion batteries fall into packaging group II.
- Particularly powerful or unstable battery types could be classified in packing group I.
- Smaller batteries or those with a lower risk potential could be assigned to packing group III.
It is important to emphasize that the exact classification depends on the specific chemistry, size and performance of the battery and should be determined by experts or competent authorities in case of doubt.
“Safety is the top priority in the development of our battery containers. We understand the critical requirements of the various packaging groups and offer customized solutions that not only meet the legal requirements, but also go beyond them.” – Ingo Quent, Managing Director Wi-Sales GmbH
Material innovation for optimum performance
Choosing the right materials is crucial for the safety and efficiency of battery containers.
Our research and development department is continuously working on optimizing the materials used:
- Lightweight high-performance plastics: reduce the overall weight while providing maximum protection.
- Flame-retardant additives: Increase safety in the event of fire.
- Antistatic coatings: Prevent the accumulation of static electricity.
- Recyclable materials: Support our sustainability goals and reduce the ecological footprint.
Adaptability to individual needs
Every customer has unique requirements for their battery containers.
Our ThorPak® large battery carriers offer the opportunity to develop customized solutions that are perfectly tailored to your specific needs.
We take the following factors into account:
- Specific battery dimensions and weights
- Special requirements for shock resistance and vibration damping
- Temperature management and ventilation requirements
- Integration of RFID technology for improved logistics and traceability
Sustainable solutions for a greener future
As a responsible company, we attach great importance to sustainability.
Our battery containers for 2024 are not only safe and efficient, but also environmentally friendly:
- 100% recyclable materials: Reduce waste and support the circular economy.
- Durable design: Minimizes the need for frequent replacements.
- Optimized stackability: Improves transport efficiency and reduces CO2 emissions.
- Lightweight construction: Lower fuel consumption during transportation.
Our commitment to sustainability is reflected in every aspect of our products, from development to disposal.
Intelligent logistics solutions for optimized processes
Efficiency in intralogistics is crucial for the success of modern companies.
Our battery containers are part of a holistic logistics concept that aims to optimize storage and transport processes.
By integrating intelligent technologies into our containers, we enable:
- Real-time tracking of battery stocks
- Automated inventory processes
- Optimized route planning for transport
- Improved forecasts for replenishment and maintenance
These advanced functions help our customers to optimize their logistics processes and reduce costs.
Pioneering research and development
The battery industry is developing rapidly, and at Wi-Sales GmbH we remain at the forefront of this development.
Our research and development department is continuously working on new technologies and materials to further improve the safety and efficiency of our battery containers.
Current research focuses include:
- Integration of sensor technology for monitoring the battery status
- Development of containers for next-generation solid-state batteries
- Research into nanomaterials for improved protection and insulation properties
- Implementation of AI-based predictive maintenance systems
These innovations will have a significant impact on the future of battery storage and transportation and further strengthen our position as market leader.
Your partner for safe and efficient battery logistics
At Wi-Sales GmbH, we understand the complex requirements of battery logistics.
Our customized solutions for packaging groups I, II and III of dangerous goods class 9 not only offer maximum safety, but also optimum efficiency in your logistics processes.
We invite you to become part of our innovation journey.
Let’s shape the future of battery storage and transportation together.